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Stackmill

Version 1.2

Palletizing software for industrial robots

Stackmill is used to design pallet plans, simulate and program the robot, and then run palletizing in production. It currently works with FANUC robots, with operator screens on the robot's tablet pendant or on any computer on the local network.

  • No PLC required
  • No dedicated HMI panel
  • Perpetual licence
  • Works offline after activation

Pallet plan, simulation and export, in the desktop application.

FANUC

Supported robots

Stackmill is developed and tested on FANUC robots. Support for other brands is in development.

Overview

From pallet plan to production

One project file is used from the first pallet plan through to later format changes.

  1. 01

    Design

    Define the pallet plans layer by layer and the robot's surroundings.

    Learn more →
  2. 02

    Simulate

    Check reach, collisions and singularities, simulate the cycle and export a program that runs on the robot controller.

    Learn more →
  3. 03

    Operate

    In production, Stackmill drives the robot directly: operator screens, recipes, alarms and restart after a stop.

    Learn more →

Customer project

Alabeurthe

A palletizing cobot integrated by Alabeurthe

Alabeurthe integrates robotic solutions for wine estates. This installation, a FANUC CRX stacking wine cases at the end of a bottling line, is programmed and run with Stackmill.

  • Operator screens on a tablet
  • Format changes from the screen
  • Guided stops and restarts
Discuss a similar project →

Operation

Robot control in production

Since version 1.2, Stackmill connects to the FANUC controller and runs production with the same project that was used to program it.

  • FANUC connection

    Start and stop programs, and read position, status, alarms, speed override and payload from the controller.

  • Operator screens

    Configurable panels for recipes, pallet stations, speed and program stop.

  • Recipes

    Product format, pallet plan or station can be changed from the screen, without reprogramming the robot.

  • Fault recovery

    Alarm acknowledgement, cold restart, handover to the teach pendant and reconnection, with each step shown to the operator.

  • Manual motion

    Jogging, teaching and clearing the work area by hand, under the same rules as the automatic cycle.

  • ROBOGUIDE simulation

    A ROBOGUIDE simulation can be driven like a real controller, before the installation is built.

  • PLC

    A PLC is optional. Start-up, I/O, recipes and alarms are handled by the robot controller. The computer needs no real-time operating system or special hardware. Where a line already has a PLC, Stackmill communicates with it.

  • Safety

    Safety equipment is unchanged. Emergency stop, safety relays, guarding and the safety circuit remain as specified by the integrator. Stackmill is not a safety device.

Screens

Operator screens on existing hardware

The operator interface is served over the local network and opens in a web browser. No dedicated HMI panel is required.

  • FANUC tablet pendant

    On CRX robots and on controllers with the tablet teach pendant, the screens open directly on the pendant.

  • Android tablet

    With a standard teach pendant, an Android tablet in kiosk mode does the same job.

  • PC or laptop

    Through the desktop application or a browser. Several screens can be connected at the same time.

Tablet or laptop

Operator screens

FANUC tablet pendant

The same screens

Operator screen or the FANUC tablet

Stackmill

Industrial PC or any computer

or a preconfigured machine

Ethernet: commands and state

FANUC robot

Programs, I/O, registers

Live state

Evaluate Stackmill

Free to install and use. Program export requires a licence. Licences are perpetual and maintenance is optional.

See pricing →